HADEETHA Power Plant 230MW
10x18VPC4-2B MAN/Pielstick Engines
Al-Anbar/IRAQ
The miracle of rising from the grave!
10 engines, 10 years, in the middle of desert, exposed to the direct sunlight, dust and rain, and.. an other success story of ESCOM
ESCOM has erected, commissioned in a very short time as 9 months, and operated Hadeetha Power Plant in Hadeetha city under difficult conditions., which is carried out without support of Pielstick and other OEMs, and being first in the World.
Erection Works
High Voltage Substation
Engines and Alternators foundation preparations
Concrete base alignment
Engine frame and oil sump assembling
Generator alignment and fixing with Laser alignment device
Red and Black chock fest
All piping and cabling works
Auxiliary modules installationv Exhaust gas and waste heat boiler installation
Pump House
Tank Farm
Coolers and cooling towers
Water Treatment House
Design & Engineering
Complete Control and SCADA programming
Flow, pressure and temperature calculations and adjustments
Governor settings and adjustments
AVR settings and adjustments
Protection relay settings and adjustments
Supervision and Commissioning
Engines and auxiliaries Commissioning
Flushing, pickling and acid baths of the piping
Chemical formation of the operating medias
Alternators Commissioning,
Substation Commissioning,
Primary Injections (CT PT tests)
Secondary Injections (Protection Relay Tests),
Misc. Tests (Ratio, DC insulation, Capacitance, Polarity Tests)
GPS Commissioning,
Calibration of the instruments,
Alarms and Safety Checks,
Functionality Checks,
Test and Reliability Run of the Power Plant,
Hand Over procedures
Operation
ESCOM operated the plant 7/24 at maximum contunious rating for 1 year after commissioning.
Keeping all power plant systems and equipment in service
Reporting of power production and consumption of fuel, lub-oil, water, chemicals and other consumables
Cost analysis reports
Maintenance
Grinding of an engine Crankshaft which has corrosion on surface due to waiting on site without preservation protection.
Engines all planned maintenance.(1500,3000,6000 rh)
Unplanned maintenances in a professional way, minimizing the costs of spare parts troubleshooting
Performing the maintenance as quick as possible without causing any power loss
Interfering the unexpected breakdowns by offering cost effective and rapid solutions
Equipment Supply
ESCOM supplied all spare parts to the plant, in fastest way.
Spare part lists and consumables are prepared.
All parts are delivered in time and ready to use.
Power Plant Management
Performance Management
Assessments
Optimization
Mobilization and Management operations
Management and guidance of 500 Staff
Developing improvement programs to keep to stay at top of energy market
Training
Training the Substation staff in theory and practical on site.
Training the Maintenance and operation teams in theory and practical on site.
Training the management.
